自動焊接設(shè)備提高生產(chǎn)效率的方法有哪些？下面山東自動焊接設(shè)備廠家為您講解一番。

What are the methods for automatic welding equipment to improve production efficiency? Next, Shandong automatic welding equipment manufacturer will explain it to you.

(1)提高精度，確保高速焊接。

(1) Improve precision and ensure high-speed welding.

企業(yè)在生產(chǎn)中送餐機(jī)器人意味著追求率、高焊接質(zhì)量，因此在焊接速度上尋求突破，而機(jī)器人在軌跡控制上的高精度是高速焊接的可靠保證。

In production, the catering robot means to pursue high efficiency and high welding quality, so the enterprise seeks a breakthrough in welding speed, and the high accuracy of the robot in trajectory control is a reliable guarantee for high-speed welding.

(2)雙機(jī)協(xié)調(diào)焊接功能。

(2) Dual machine coordinated welding function.

有時我們會遇到長形工件，焊縫分布在工件的兩端，若采用1臺機(jī)器人進(jìn)行焊接，會出現(xiàn)因兩端不同時焊接而造成焊接變形不一致，從而使工件在長度方向上扭轉(zhuǎn)變形，焊接后的工件難以符合尺寸要求。

Sometimes we will encounter long workpieces with welds distributed at both ends of the workpieces. If one robot is used for welding, the welding deformation will be inconsistent due to different welding at both ends, which will cause the workpiece to twist in the length direction, and the workpiece after welding is difficult to meet the size requirements.

針對這種類型的工件，我們常采用2臺機(jī)器人同時協(xié)調(diào)焊接的方式，這就促生了兩臺機(jī)器人雙機(jī)協(xié)調(diào)焊接技術(shù)。在汽車后橋和消聲器的焊接中，經(jīng)常會使用到該項技術(shù)。

For this type of workpiece, we often adopt the method of simultaneous coordinated welding of two robots, which promotes the development of two robots' dual machine coordinated welding technology. This technology is often used in the welding of automobile rear axle and muffler.

2臺機(jī)器人對應(yīng)1個由機(jī)器人外部軸驅(qū)動的變位機(jī)，在變位機(jī)順長擺放的工件上有兩個鏡像對稱的部件，兩條相似的環(huán)焊縫需要兩臺機(jī)器人在變位機(jī)旋轉(zhuǎn)的同時實現(xiàn)同步協(xié)調(diào)焊接，通過這種方式可以將焊接生產(chǎn)的效率提高1倍。

Two robots correspond to one positioner driven by the external axis of the robot. There are two mirror symmetrical parts on the workpiece placed along the length of the positioner. Two similar circumferential welds require two robots to realize synchronous and coordinated welding while the positioner rotates. In this way, the efficiency of welding production can be doubled.

(3)點焊機(jī)器人的優(yōu)勢。

(3) Advantages of spot welding robot.

如果說弧焊機(jī)器人的使用大大提高了焊接質(zhì)量的穩(wěn)定性和焊接效率，點焊機(jī)器人則具有更多的優(yōu)勢，帶來的經(jīng)濟(jì)效益也更加可觀，主要體現(xiàn)在：

If the use of arc welding robot greatly improves the stability of welding quality and welding efficiency, the spot welding robot has more advantages and brings more economic benefits, which are mainly reflected in:

A.機(jī)器人點焊時，大多采用鉗體與變壓器一體化方式，變壓器的容量可以減小到1/3～1/4，節(jié)約了能源，并且大地減輕了操作者繁重的體力勞動。

A. During robot spot welding, the clamp body and transformer are mostly integrated. The capacity of the transformer can be reduced to 1/3~1/4, saving energy, and greatly reducing the heavy manual labor of the operator.

B.點焊機(jī)器人有更多的控制方式控制焊鉗壓力和焊接條件的自動切換，針對不同打點位置可輕松實現(xiàn)獨特的焊接時序，大大提高了打點質(zhì)量，避免了焊點漏打、多打及位置不準(zhǔn)確等問題。

B. The spot welding robot has more control methods to control the automatic switching of welding clamp pressure and welding conditions. It can easily achieve a unique welding sequence for different spot welding positions, greatly improving the spot welding quality, and avoiding problems such as missed spot welding, excessive spot welding, and inaccurate position.

C.點焊機(jī)器人在打點效率上的優(yōu)勢明顯，可提率8~10倍。

C. The spot welding robot has obvious advantages in the spot welding efficiency, which can improve the efficiency by 8~10 times.

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