數(shù)控切割機日常使用的技巧
來源:http://maxsenz.com/ 發(fā)布時間:2023-05-01 瀏覽次數(shù):0
1、切割應從邊緣開始;盡可能從邊緣開始切割,而不要穿孔切割。采用邊緣作為起始點會延長消耗件的壽命,正確的方法是將噴嘴直接對準工件邊緣后再啟動等離子弧。
1. Cutting should start from the edge; Try to cut from the edge as much as possible, instead of piercing and cutting. Using the edge as the starting point will extend the lifespan of the consumable parts. The correct method is to directly align the nozzle with the edge of the workpiece before starting the plasma arc.
2、減少不必要的“起弧(或?qū)Щ?”時間;起弧時噴嘴和電極的消耗都非???,在開始前,應將割炬放在切割金屬行走距離內(nèi)。
2. Reduce unnecessary "arc starting (or leading) time"; During arcing, the consumption of the nozzle and electrode is very fast. Before starting, the cutting torch should be placed within the walking distance of the cutting metal.
3、噴嘴不要過載使用;讓噴嘴過載(即超過噴嘴的工作電流),將使噴嘴很快損壞。電流強度應為噴嘴的工作電流的95%為宜。例如:100A的噴嘴的電流強度應設(shè)定為95A。
3. Do not overload the nozzle for use; Overloading the nozzle (i.e. exceeding the working current of the nozzle) will quickly damage the nozzle. The current intensity should be 95% of the working current of the nozzle. For example, the current intensity of a 100A nozzle should be set to 95A.
4、山東數(shù)控焊接設(shè)備廠家建議這里要采用合理的切距;按照使用說明書的要求,采用合理的切距,切距即切割噴嘴與工件表面的距離,當穿孔時,盡量采用正常切距的2倍距離或采用等離子弧所能傳遞的大高度。
4. Shandong CNC welding equipment manufacturer suggests using a reasonable cutting distance here; According to the requirements of the user manual, use a reasonable cutting distance, which is the distance between the cutting nozzle and the surface of the workpiece. When piercing, try to use a distance twice the normal cutting distance or a large height that can be transmitted by a plasma arc.
5、穿孔厚度應在機器系統(tǒng)的允許范圍內(nèi);切割機不能在超過工作厚度的鋼板上穿孔,通常的穿孔厚度為正常切割厚度的1/2。
5. The perforation thickness should be within the allowable range of the machine system; The cutting machine cannot pierce steel plates that exceed the working thickness, and the usual perforation thickness is 1/2 of the normal cutting thickness.
6、盡量保持數(shù)控切割機割炬和消耗件清潔:在割炬和消耗件上的任何臟物都會大大地影響等離子系統(tǒng)的功能。更換消耗件時要將其放在干凈的絨布上,要經(jīng)常檢查割炬的連接羅紋,用過氧化氫類清潔劑清洗電極接觸面和噴嘴。
6. Try to keep the cutting torch and consumable parts of the CNC cutting machine clean as much as possible: Any dirt on the cutting torch and consumable parts can greatly affect the function of the plasma system. When replacing consumable parts, place them on a clean lint cloth, regularly check the connection ribs of the cutting torch, and clean the electrode contact surface and nozzle with hydrogen peroxide cleaning agent.
7、盡量少穿孔切割,穿孔是鋼水反濺會傷及噴嘴,這是割嘴損壞的主要原因之一,如果一定要穿孔切割,在穿孔處用鉆頭打預鉆孔,在從預鉆孔處開始切割;
7. Minimize perforation and cutting as much as possible. Perforation is one of the main reasons for damage to the cutting nozzle due to splashing of molten steel. If perforation and cutting are necessary, use a drill bit to pre drill at the perforation point and start cutting from the pre drilled point;
8、盡量在切割機額定的正常切割厚度范圍內(nèi)切割,盡量不要在極限切割厚度上切割,國產(chǎn)切割機的正常切割厚度一般是生產(chǎn)廠家標注的大切割厚度的60%,盡量在這個厚度范圍內(nèi)切割,就能保護割嘴;
8. Try to cut within the rated normal cutting thickness range of the cutting machine, and try not to cut beyond the limit cutting thickness. The normal cutting thickness of domestic cutting machines is generally 60% of the large cutting thickness marked by the manufacturer. Try to cut within this thickness range to protect the cutting nozzle;
9、割嘴到鋼板的距離盡量保持恒定,一般在3-8mm左右,太遠了不但耗電量太大,切割穿透能力力會下降,而且相對比較消耗電極,使電極使用壽命下降;太近了那更簡單,非常費噴嘴,噴嘴的使用壽命會成倍的下降,甚與上去即被燒掉。
9. The distance from the cutting nozzle to the steel plate should be kept constant as much as possible, usually around 3-8mm. If it is too far, it not only consumes too much electricity, but also reduces the cutting penetration ability, which relatively consumes the electrode and reduces its service life; If it's too close, it's simpler and very expensive for the nozzle. The lifespan of the nozzle will decrease exponentially, and even it will be burned out immediately after being put up.
以上就是正確使用數(shù)控焊接機以及在日常使用中的一些小技巧了,希望可以幫您解決使用中發(fā)生的一些問題。更多設(shè)備使用或者選購,就來我們網(wǎng)站http://maxsenz.com咨詢聯(lián)系吧!
The above are some tips for correctly using CNC welding machines and their daily use. We hope they can help you solve some problems that may arise during use. For more device usage or purchase, come to our website http://maxsenz.com Contact for consultation!
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