焊接加工的時(shí)，對(duì)職工說很多的即是問題，這是非常重要的一點(diǎn)內(nèi)容。焊接加工時(shí)發(fā)現(xiàn)很多人在作業(yè)時(shí)沒有做到這一點(diǎn)，為了讓大家的作業(yè)。下面山東自動(dòng)焊接設(shè)備廠家就來詳細(xì)介紹一下焊接加工的注意及控制焊接應(yīng)力措施相關(guān)事項(xiàng)。

During the welding process, it is very important to say a lot about safety to the employees. During the welding process, it was found that many people did not do this during the operation, in order to make everyone work safely. Next, Shandong automatic welding equipment manufacturer will introduce in detail the safety precautions of welding processing and the related matters of welding stress control measures.

焊接加工的注意

Safety precautions for welding processing

1、焊接加工請(qǐng)求便于操作，減少來回走動(dòng)，避免不必要的折腰、踮腳動(dòng)作。

1. The welding processing request is easy to operate, reduce walking back and forth, and avoid unnecessary bending and tiptoe movements.

2、定位準(zhǔn)確可靠，避免稍有轟動(dòng)便發(fā)生誤動(dòng)作。

2. The positioning is accurate and reliable to avoid misoperation in case of slight sensation.

3、機(jī)床設(shè)備操作件運(yùn)動(dòng)方向和被操作部件運(yùn)動(dòng)方向要符合規(guī)定，并有簡便符號(hào)標(biāo)志。

3. The movement direction of the operating parts and the movement direction of the operated parts of the machine tool equipment shall comply with the regulations and shall be marked with simple symbols.

4、安設(shè)必要的互鎖組織，避免操作件發(fā)生不協(xié)調(diào)動(dòng)作，以及多人操作時(shí)不協(xié)調(diào)出現(xiàn)的事故。

4. Necessary interlocking organization shall be installed to avoid uncoordinated action of operating parts and accidents caused by uncoordinated operation of multiple persons.

5、手柄、手輪、按鈕的構(gòu)造和擺放方位要符合規(guī)定。發(fā)動(dòng)按鈕應(yīng)安設(shè)在機(jī)殼內(nèi)或裝設(shè)避免意外牽動(dòng)的護(hù)環(huán)。設(shè)備在軸桿上的手輪、手柄，在主動(dòng)進(jìn)刀時(shí)，會(huì)隨軸滾動(dòng)傷人，因而應(yīng)設(shè)備主動(dòng)脫出設(shè)備。

5. The structure and placement orientation of handle, hand wheel and button shall meet the requirements. The start button shall be installed in the cabinet or equipped with a guard ring to avoid accidental pulling. The handwheel and handle on the shaft of the equipment will roll with the shaft and hurt people when the tool is actively fed, so the equipment should be taken out of the equipment actively.

上述五點(diǎn)就是焊接加工的注意事項(xiàng)。正確的進(jìn)行焊接加工是保障焊接加工人員和生產(chǎn)效率的根本。

The above five points are the safety precautions for welding processing. Correct welding processing is the fundamental to ensure the safety of welding workers and production efficiency.

控制焊接應(yīng)力措施

Measures to control welding stress

1.減小焊接拘束度：盡量使焊縫在較小拘束度下焊接，盡量不用剛性固定的方法控制變形,以免增大焊接拘束度。

1. Reduce the welding constraint: try to make the weld weld weld under a small constraint. Try not to control the deformation by rigid fixation to avoid increasing the welding constraint.

2.采取合理的焊接順序：在焊縫較多的組裝條件下，應(yīng)先焊收縮量較大的焊縫，后焊收縮量較小的焊縫；先焊拘束度較大而不能自由收縮的焊縫，后焊拘束度較小而能自由收縮的焊縫。

2. Adopt reasonable welding sequence: under the assembly condition with many welds, the weld with large shrinkage shall be welded first, and then the weld with small shrinkage shall be welded; Weld the weld with large restraint and free contraction first, and then weld the weld with small restraint and free contraction.

3.減小焊縫尺寸：在滿足設(shè)計(jì)要求的條件下，不應(yīng)加大焊縫尺寸和層高，要轉(zhuǎn)變焊縫越大越的觀念。

3. Reduce the weld size: on the condition that the design requirements are met, the weld size and layer height should not be increased, and the concept that the larger the weld, the safer the weld.

4.錘擊法減小焊接殘余應(yīng)力：在每層焊道焊完后，立即用圓頭敲渣小錘或電動(dòng)錘擊工具均勻敲擊焊縫金屬，使其產(chǎn)生塑性延伸變形，并抵消焊縫冷卻后承受的局部拉應(yīng)力。

4. Hammering method to reduce welding residual stress: after the welding of each layer of weld bead is completed, use a small round head slag hammer or an electric hammering tool to evenly strike the weld metal to produce plastic extension deformation and offset the local tensile stress borne by the weld after cooling.

5.采用拋丸機(jī)除銹：通過鋼丸均勻敲打來抵消構(gòu)件的焊接應(yīng)力。

5. Use shot blasting machine to remove rust: evenly knock the steel shot to offset the welding stress of the component.

6.降低焊件剛度,創(chuàng)造自由收縮的條件。

6. Reduce the rigidity of weldment and create conditions for free contraction.

控制焊接應(yīng)力的目標(biāo)是降低其峰值使其均勻分布，措施主要有以上幾種，您可以作為參考內(nèi)容了解了解，當(dāng)然如果您有什么疑問沒解決的話就來我們網(wǎng)站http://maxsenz.com咨詢吧。

The goal of controlling welding stress is to reduce its peak value and make it evenly distributed. There are mainly the above measures. You can learn about them as a reference. Of course, if you have any questions, please come to our website http://maxsenz.com Consult.